The LB1000 80ton Asphalt Batch Mix Plant, manufactured by CHANGSHA AICHEN INDUSTRY AND TRADE CO., LTD., represents a blend of innovative engineering and reliable performance in the asphalt batching field. This cutting-edge plant is meticulously designed to cater to the needs of construction companies requiring high-quality asphalt for road paving and infrastructure development. Utilizing state-of-the-art technology, this batching plant ensures the efficient mixing of asphalt materials, ultimately leading to improved project outcomes. Application: The LB1000 asphalt batch mix plant is ideal for a range of applications within the construction industry, including highways, urban roads, and airport runways. Its capacity to produce 80 tons of asphalt per hour makes it suitable for large-scale projects that demand high output without compromising quality. The plant's design accommodates various types of aggregates, allowing for the production of different asphalt grades as specified by project requirements. Advantages: One of the standout features of the LB1000 is its advanced cold aggregate feeding system, which operates using frequency conversion speed control for enhanced efficiency. Each discharge gate is equipped with a material shortage alarm to prevent disruptions during operation. The inclusion of a vibrator on the sand bin guarantees continuous material flow, while the isolation screen on top of the cold bin ensures that only appropriate-sized materials enter the system, optimizing the drying process. The drying system of the LB1000 is engineered for maximum efficiency. With a specially optimized blade geometry, this system delivers an exceptional drying and heating process, resulting in a 30% improvement in heating efficiency compared to conventional designs. The fully insulated aggregate dryer reduces cooling time after operation, allowing for quicker transitions between batches. Furthermore, CHANGSHA AICHEN utilizes renowned components throughout the LB1000 plant, including a HONEYWELL temperature control system and a high-efficiency Italian burner, which ensure low emissions and compliance with environmental standards. The flexibility of fuel options—including diesel, heavy oil, and gas—adds to the adaptability of this asphalt batching plant. In addition to its technical advantages, CHANGSHA AICHEN INDUSTRY AND TRADE CO., LTD. prides itself on exceptional customer service and support. The company is committed to providing comprehensive solutions that include installation, training, and ongoing maintenance of asphalt batching plants, ensuring that clients achieve their project goals efficiently. Overall, the LB1000 asphalt batching plant stands out for its efficient design, advanced technology, and the commitment of CHANGSHA AICHEN to quality and customer satisfaction. Whether you are looking for a reliable supplier or a manufacturer of high-performance batching equipment, the LB1000 is your ideal choice for asphalt production. The plant features accurate measurement, simple operation and stable performance which fully meets the requirements of highway construction and maintenance. 

Product Details

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Main Structure

 1. Cold Aggregate Feeding System

- The belt feeder use frequency conversion speed control, speed adjust rang is wide, high working efficiency.

- Every hopper discharge gate have material shortage alarming device, if material shortage or material arching, it will alarm automatically.

- On the sand bin, there is vibrator, so it can guarantee normal working.

- There is isolation screen on top of cold bin, so can avoid large material input.

- The conveyor belt use circular belt without joint, steady running and long performance life.

- At the input port of feeding belt conveyor, there is one simple screen can avoid big material input which can enhance hot efficiency and make sure the drying drum, hot aggregate elevator and vibration screen work reliability.

2. Drying System   

- The blade geometry of the dryer has been optimized to deliver an exceptionally efficient drying and heating process with reduced energy consumption,improve heating efficiency 30% than conventional design; Because of High heating efficiency, drum surface temperature is relatively low, so the cooling time after operation is considerably shorted.

- Fully insulated and clad aggregate dryer. Drive by electric motors and gear unit through polymer friction drive support rollers.

- Adopt famous brand HONEYWELL temperature intelligent control system.

- Adopt high combustion efficiency Italian brand burner, make sure low exhaust gas emission (like CO2,low No1 & No2, So2).

- Diesel, heavy oil, gas, coal or multi-fuel burners.

3. Vibrating screen

- Improved vibration and amplitude to optimize impact on the available screen.

- Wear-resistant charging system with uniform distribution of the particle mix.

- Wide open doors for easy access and screen meshes are simple to replace, so the down time is reduced.

- The best combination of vibrating direction & screen box dip angle, ensure ratio and screening efficiency.

4. Weighing system

- Adopt famous brand METTLER TELEDO weighing sensor, make sure accurate weighing, in order to make sure the asphalt mixture quality.

5. Mixing system

- Mixer are designed by 3D mixing design, with long arms, shortened shaft diameter and a bi-directional mixing blades array.

- The discharging process has been completely redesigned, the discharge time is minimal.

- The distance between blades and bottom of the mixer is also restrained to the optimal minimum.

- Bitumen is sprayed from multi-points evenly over aggregate by one pressurized bitumen pump to achieve full coverage and high mixing efficiency.

6. Dust Collecting System  

- Gravity primary dust collector collecting and recycling bigger fine, saving consumption.

- Bag house secondary dust filter control emission be lower than 20mg/Nm3, eco-friendly.

- Adopt USA Dopont NOMEX filter bags, high temperature resistance and long service life, and the filter bags ban be replaced easily and quickly with no need for special tools.

- Intelligent temperature and control system, when the dust air temperature is higher than set data, cold air valve will be opened automatically for cooling, avoid the filter bags are damaged by high temperature.

- Adopt high voltage pulse cleaning technology, contributing to a lower bag wearing, longer lifespan and better dust removal performance.

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Specification

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FAQ

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Q1: How to heat the asphalt?
A1: It's heated by heat conducting oil furnace and direct heating asphalt tank.


Q2: How to choose the right machine for project?
A2: According to the capacity require per day, need to work how many days, how long destination site, etc.
Engineers online will provide service to help you choose the right model also.


Q3: What is the delivery time?
A3: 20-40 days after receiving advance payment.

Q4: What are the payment terms?
A4: T/T, L/C, Credit card (for spare parts) are all accept.

Q5: How about after-sale service?
A5: We provide the whole after-sales service system. The warranty period of our machines is one year, and we have professional after-sale service teams to promptly and thoroughly solve your problems.

Introducing the LB1000 80ton stationary asphalt mixing plant, a powerhouse in asphalt production designed for contractors who demand high efficiency and reliable performance. This cutting-edge stationary asphalt mixing plant is engineered to deliver exceptional results while meeting the rigorous demands of construction projects. With a production capacity of up to 80 tons per hour, it stands out as a premier choice for large-scale applications. Our LB1000 model incorporates advanced technology that guarantees precise temperature control, accurate ingredient measurement, and consistent asphalt quality, which is essential for creating durable road surfaces. The main structure of this stationary asphalt mixing plant is built with high-strength materials, ensuring durability and longevity even in the most demanding environments. Its modular design simplifies transportation and installation, making it easier for construction companies to set up their operations with minimal downtime. The LB1000 features an advanced control system that allows for seamless operation, automatic adjustment of mixing times, and real-time monitoring of production processes. This makes the stationary asphalt mixing plant not only user-friendly but also incredibly efficient, saving both time and resources. Equipped with environmentally friendly features, the LB1000 stationary asphalt mixing plant minimizes emissions and complies with global environmental standards. It includes innovative dust control systems and energy-efficient burners, thereby reducing the carbon footprint of your asphalt production operations. The versatility of this stationary asphalt mixing plant allows it to accommodate various asphalt mixes, providing flexibility for contractors working on different types of projects. Trust in the LB1000 for reliable performance, superior quality, and high efficiency in your asphalt production needs. Experience the difference with Aichen's stationary asphalt mixing plant today!